digital twin in smart manufacturing
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Smart Factory Solutions for Connected Manufacturing
Explore our innovative solutions by chatting now with a business specialist. Turn bottlenecks into breakthroughs with smart connectivity solutions that help you proactively get more out of your production and processes. Drive increased performance for essential equipment and machines in motion. Our reliable connectivity can enable real-time insights and seamless efficiency across your operations. Learn how smart automation and 5G-powered solutions can prepare your factory for the future. Discover how manufacturers are adopting different types of automation to achieve their goals and build more agile factories. Explore how Verizon 5G is supercharging factories, grids, logistics and industrial operations across industries. Examine how manufacturers can drive success and effectiveness when adopting connected production processes. Learn how manufacturers are leveraging our private 5G network to drive productivity and growth at their facilities. Explore how the combined power of 5G and edge computing can help overcome common manufacturing challenges and improve your processes. Discover how Verizon and the University of South Carolina College of Engineering are partnering up to explore the potential of AI-powered robots and 5G. Get real-world examples of how global manufacturers are using smart technologies like Autonomous Mobile Robots (AMRs), machine learning and digital twins. Drive innovation and productivity on your factory floor with customizable, onsite 5G wireless connectivity. Step into the next chapter of your AI transformation with the industry's leading portfolio of business solutions built to scale critical AI workloads. Transform your business with the power of our comprehensive
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and professional security services. Sign up to get updates on manufacturing solutions, receive insights and more. Discover how smart manufacturing can help fuel efficiency, productivity and flexibility for your operations. Protect critical manufacturing data and your customers with robust end-to-end security solutions. Bringing digital tools and real-time data to the factory floor can help boost your team's productivity and efficiency. A smart and connected factory is a manufacturing environment where machines, devices and systems are interconnected through IoT sensors and advanced networks, enabling real-time data exchange and communication. This integration facilitates automated processes, predictive maintenance and comprehensive operational visibility across the entire production floor, leading to a highly efficient digital factory. The Internet of Things (IoT) is fundamental to smart and connected factories by allowing physical objects to collect and exchange data. IoT sensors embedded in machinery, equipment and products provide continuous insights into their performance, status and location, enabling smart automation, remote monitoring and data-driven decision-making for production optimization within the connected manufacturing environment. 5G technology is crucial for modern smart and connected factories due to its ultra-low latency, high bandwidth and ability to support a massive number of connected devices. This enables seamless and reliable communication for critical applications like industrial automation, augmented reality for maintenance and the rapid transfer of large datasets for real-time analytics on the factory floor, powering the smart factory infrastructure. Real-time production monitoring in a smart factory provides immediate insights into manufacturing processes, allowing businesses to identify bottlenecks, track performance metrics and respond quickly to issues. This leads to improved operational efficiency,reduced downtime, better resource allocation and enhanced quality control through continuous data feedback, driving the benefits of a digitally integrated factory. A smart factory significantly improves operational efficiency by automating tasks, optimizing workflows and providing comprehensive data insights. Through predictive maintenance, equipment downtime is minimized and resources are better utilized. The seamless flow of information across the production line enables faster decision-making and more agile responses to changing demands, ultimately boosting productivity and reducing costs in a highly optimized manufacturing plant. . Please confirm you have read and understood this Policy. * Indicates a required field. The content access link will be emailed to you. Call sales,Chat with us,Have us contact you,Already have an account?,These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information. These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. We use both third party and first party cookies for this purpose. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance. These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly. These cookies may be set through our site by Verizon and third parties. They are used to present Verizon advertising on third party sites that you may visit. They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising from Verizon. BackClear Filters,All Consent AllowedWe use technologies to collect and share information about your use of our site. By continuing, you agree to the use of these capabilities for a better experience and other purposes. Learn more in our .
Learn moreSmart Manufacturing Technology News and Trends Business
We've got some great deals going on right now exclusively for our online customers... chat now to hear more! Verizon can help you embrace Industry 4.0 with transformational technologies— so you can differentiate the customer experience and start building the industry's next era. Between a changing market, new regulations, workforce shortages and increasing supply chain demands, manufacturers face a novel set of challenges. Technologies that transform manufacturing end to end, like the Industrial Internet of Things (IIoT) or automation, can help businesses accelerate smart factory initiatives and mitigate those challenges. Businesses that want to implement smart manufacturing solutions face cost burdens that could impact return on investment. But adopting modern tools can help unlock connected, reliable and predictive processes that empower operational efficiencies at scale and provide positive ROI. With the right combination of strategy and solutions, manufacturers can scale smart manufacturing use cases from isolated, in-house technology projects to full production lines or factories. Today's organizations need a holistic view of operations—and complete, accurate information. As supply chain challenges like rising demand, increasing costs for materials and freight, and carbon emissions mandates continue to unfold, manufacturers need digital tools to equip them with insights that lead to informed decision making. Central to a manufacturer's growth and success is the digital core that powers its factory floors. Businesses must transition to next-generation technology that digitally connects each part of the factory floor so they can improve flexibility, visibility and productivity while limiting unplanned downtime or costly warehouse inefficiencies. The manufacturing industry is pivoting to outpace rising numbers of cybersecurity threats. An expanding attack surface stemming from connected operational technology, informational technology and external networks means businesses need comprehensive digital protections that help safeguard inventory, facilities, property and data. New research estimates that the manufacturing skills gap could result in 2.1 million unfilled jobs by 2030,* hampering manufacturers' productivity. But preparing for the future of work by adopting transformative technologies could help businesses close the gaps and stay productive and innovative, despite shrinking workforces. See how other manufacturers use innovative Verizon technologies to accelerate smart manufacturing initiatives and transform the factory floor. Of manufacturing executives surveyed expect further increases in operational efficiency from investments in the Industrial Internet of Things (IIoT)Of surveyed organizations plan to enhance data integration for supply-and-demand visibility and planningOf manufacturing enterprises realize above-average business value from IT spending in digitizationIncrease in ransomware—a rise as big as the last five years combined Yesterday's cybersecurity tools often can't keep up with modern cyber threats. But new, evolving solutions use technology like robots, AI, IoT and the cloud to give manufacturers a connected cybersecurity suite that helps protect their end-to-end operations. Some manufacturers have found that a hybrid work model nurtures collaboration, improves business flexibility and empowers resiliency amid disruptions. With an agile workforce, manufacturers can react and pivot to workplace disruptions, mitigate challenges like staff shortages and keep production high no matter what. See how Verizon can help. As manufacturers begin to take advantage of more advanced technologies, they'll require the reliable low-latency, high-bandwidth connectivity that Verizon 5G Ultra Wideband helps provide. Businesses get the connectivity they need to bring together production, inventory management, supply chain and warehouse logistics. AI (artificial intelligence) and machine learning (ML) enable modern manufacturing processes. Not only do advanced technologies make digital twins and predictive maintenance possible, but they also help establish a highly automated, remotely managed and low-touch operations model, which can save time and enhance warehouse safety. Verizon Managed Network Services can help manufacturers determine the right cybersecurity and network resources to power and protect warehouses and supply chains. By outsourcing network management to Verizon, manufacturers' IT teams can spend less time optimizing networks and more time focused on progressing strategic business initiatives. Multi-access edge computing (MEC) stores and processes data at a network's edge, so business technology operates in near real time. The platform puts cloud computing capabilities at the edge of Verizon's 5G network, giving manufacturers an enhanced, low-latency infrastructure that supports even the most complex deployments. Choose your country to view contact details. Manage your account or get tools and information. These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information. These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. We use both third party and first party cookies for this purpose. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance. These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly. These cookies may be set through our site by Verizon and third parties. They are used to present Verizon advertising on third party sites that you may visit. They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising from Verizon. BackClear Filters,All Consent Allowed
Learn moreWhat Is a Digital Twin? Business
What is a digital twin?,Author: Jennifer Goforth Gregory,Businesses investigating ways to optimize their products and systems may find determining the right changes to make can be costly and time-consuming. It can be challenging to generate an accurate assessment without access to near real-time data from a wide range of inputs. What is a digital twin?,A digital twin is a virtual representation or model of a physical object or system that can be used to test how the physical twin will respond in a particular situation. Because the digital twin lives in a virtual environment, you can make changes to the model as well as surrounding processes to see how it reacts. For example, you can test a new machine in the virtual model of your manufacturing floor to see the impact on productivity and determine if the ROI is worth the cost. Once you purchase the machine, you can make adjustments to other machines on the floor as well as the processes based on data gathered from the modeling. The use of digital twins is expected to grow significantly in the near future—MarketsandMarkets predicts the market will . Digital twins vs. simulations,The idea of digital twinning should not be confused with creating simulations. The key difference is one of scale. Simulations typically focus on a specific process, such as the air conditioning flow of a building. Digital twins include models of multiple systems and processes, such as all of the equipment that operates an entire building. Simulations also often do not use near real-time data, whereas with a digital twin, you can create a virtual environment that provides a more realistic setting and more relevant data. How does a digital twin work?,Digital twins require Internet of Things (IoT) sensors to collect data from connected devices about the physical performance of the relevant object or system. This data is then processed so it can be used to build a virtual copy of the object or system. Once built, a digital model can run simulations to generate insights into performance, which can then be applied to the physical twin. Types of digital twins,Within the overarching concept of digital twins, organizations can select between multiple types when creating their virtual environment. Common ways you can use digital twin technology include:,Use cases for digital twinning technology,Digital twins can be used in any industry, however, there are some sectors where the technology has been more widely adopted. Example digital twin use cases include:,Digital twins in manufacturing and the supply chain,Production processes can be complex, involving many pieces of equipment, different processes and numerous human resources. Digital twin technology can help manufacturers optimize the entire process from start to finish to improve quality, increase efficiency and save money. The technology can also help predict equipment issues and proactively provide maintenance, which can prevent costly downtime. In the supply chain companies can seek out efficiency improvements by using digital twins for optimizing the supply chain process. Digital twins allow a company to spot potential weak links as well as repetitive processes. Digital twins in healthcare,By using , healthcare providers and as well as spot early signs of illness. The data collected can help providers determine the best treatment for specific patients. Additionally, healthcare systems can use digital twins to aid with planning and assessing designs and workflows for new and existing healthcare facility spaces. Before a health system ever breaks ground on a new hospital, digital twinning can provide a comprehensive 3D picture of historic and future scenarios, while also creating organizational digital twins to help assess and improve operations and processes. Digital twins in energy and utilities,Building and maintaining power plants and wind turbines can be exceptionally time-consuming and costly. Using digital twins can help organizations to help create the most efficient system. The potential benefits of digital twins,There are several benefits that could be realized by adopting digital twinning technology, such as:,Cost savings,Instead of making expensive changes in implementation after deployment or even making poor purchasing decisions, digital twins can help companies make the best decision before committing to a physical design. Additionally, companies can reduce unplanned downtime and are able to conduct preventive maintenance, which may reduce costly repairs. For example, GE Digital estimates that digital twin technology can in less than a year. The company also estimates its customers have saved billions in lower operations and maintenance costs. Similarly, Deloitte estimates for digital twin users. Similarly, improved planning through digital twin technology can be used at a larger scale such as in the design of cities. ABI Research expects through the use of digital twins for more efficient urban planning. Improved safety,By simulating potential situations, organizations can help prevent safety issues before they happen. For example, if the digital twin shows that a specific machine setup on a manufacturing plant floor increases the potential for falls, then the company can redesign the placement, preventing accidents. Saved time,Digital twins allow manufacturing companies to optimize their efficiency, helping to get products to market more quickly. GE Digital estimates that the use of digital twins can help industrial companies—including manufacturers—. Enabling digital twin technology through 5G,As digital twin technology potentially relies on large numbers of IoT sensors and massive amounts of data, it can benefit from the low latency, fast speeds and high throughput that 5G can provide. A 5G-enabled digital twin can handle the large volumes of data needed to accurately analyze your operations and drive real outcomes your business needs so you can adapt in near real-time and achieve Enterprise Intelligence. Digital twinning combined with 5G can help organizations improve the agility of their operations. Learn how Verizon can help support your . Choose your country to view contact details. Manage your account or get tools and information. These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information. These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site. We use both third party and first party cookies for this purpose. All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance. These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages. If you do not allow these cookies then some or all of these services may not function properly. These cookies may be set through our site by Verizon and third parties. They are used to present Verizon advertising on third party sites that you may visit. They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising from Verizon. BackClear Filters,All Consent Allowed
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