components of smart manufacturing
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Smart Manufacturing and Smart Factory Solutions
Industry 4.0 is characterized by capabilities that allow manufacturers to anticipate and reduce errors while simultaneously reacting to evolving market conditions quickly. This kind of smart manufacturing relies on the embedded software and sensors in machines and robotics and automated guided vehicles communicating in near-real time to send data over powerful, 5G wireless networks. Assisted by a 5G network, manufacturers can use smart manufacturing solutions as they work to develop:,Ultimately, successful smart manufacturing solutions are measured by their ability to infuse near real-time data and insights into supply chains and products, so manufacturers can respond to economic, geopolitical and weather fluctuations both local and worldwide. This is,Learn about the significant ROI manufacturers are seeing after shifting to Industry 4.0. Learn how manufacturers are leveraging Industry 4.0 solutions to enhance OEE, drive growth and improve supply‑chain agility. Discover how you can help keep proprietary manufacturing data secure, readily available, and out of the hands of bad actors. Collaborate with technology leaders to discover imaginative ways to help transform your business. Manage secure access to information and applications, and drive near real-time and retrospective threat detection and reporting. Mitigate risk, augment your security personnel and control the costs of incident response. Use the lower latency and faster throughput of cloud-based edge computing and 5G to deploy applications and services that turn real-time data into real-time intelligence. Simplify your networking environments through automated provisioning and increase agility by enabling the segmentation of networks based on business and operational needs. Leverage our portfolio of IoT solutions to help enhance customer loyalty, keep tabs on high-value assets and boost efficiency. Remotely monitor your equipment with an edge gateway device to help reduce the risk of downtime or failure. Securely activate on the Verizon network, troubleshoot, and locate and manage the life cycle of your IoT devices in our feature-rich platform. Network monitoring and cloud security services address core network security, while mobile solutions ensure data security in devices across the manufacturing ecosystem. Extend network and application visibility to devices beyond your factory walls with a fast, fixed wireless internet connection that you can easily self-install at any location where Verizon 4G LTE coverage is available. Integrate security with your IoT services, so wireless connections, applications data and device infrastructure can all be protected with a single solution. From design and implementation to analytics and maintenance, our consultants have the deep industry expertise needed to help you develop strategies that will drive results. Trust us to help you manage the day-to-day tasks that help keep your network secure and agile. Proactively identify vulnerabilities and prioritize threats with our monitoring and management services. Let us manage your contact center solution while you focus on delivering and meeting customer expectations. Leverage network solutions to introduce innovation and drive operational improvements at every corner of the factory floor. Get the visibility and intelligence you need to transform your environment, streamline operations, gather valuable data and reach business goals. Keep your intellectual property, data and industrial control systems protected with robust risk management solutions. Help strengthen the weak links in your supply chain with the speed, reliability and security of Verizon 5G solutions. Call sales,Chat with us,Have us contact you,Already have an account?
Learn moreSmart Manufacturing Technology News and Trends Business
Verizon can help you embrace Industry 4.0 with transformational technologies— so you can differentiate the customer experience and start building the industry's next era. Between a changing market, new regulations, workforce shortages and increasing supply chain demands, manufacturers face a novel set of challenges. Technologies that transform manufacturing end to end, like the Industrial Internet of Things (IIoT) or automation, can help businesses accelerate smart factory initiatives and mitigate those challenges. Businesses that want to implement smart manufacturing solutions face cost burdens that could impact return on investment. But adopting modern tools can help unlock connected, reliable and predictive processes that empower operational efficiencies at scale and provide positive ROI. With the right combination of strategy and solutions, manufacturers can scale smart manufacturing use cases from isolated, in-house technology projects to full production lines or factories. Today's organizations need a holistic view of operations—and complete, accurate information. As supply chain challenges like rising demand, increasing costs for materials and freight, and carbon emissions mandates continue to unfold, manufacturers need digital tools to equip them with insights that lead to informed decision making. Central to a manufacturer's growth and success is the digital core that powers its factory floors. Businesses must transition to next-generation technology that digitally connects each part of the factory floor so they can improve flexibility, visibility and productivity while limiting unplanned downtime or costly warehouse inefficiencies. The manufacturing industry is pivoting to outpace rising numbers of cybersecurity threats. An expanding attack surface stemming from connected operational technology, informational technology and external networks means businesses need comprehensive digital protections that help safeguard inventory, facilities, property and data. New research estimates that the manufacturing skills gap could result in 2.1 million unfilled jobs by 2030,* hampering manufacturers' productivity. But preparing for the future of work by adopting transformative technologies could help businesses close the gaps and stay productive and innovative, despite shrinking workforces. See how other manufacturers use innovative Verizon technologies to accelerate smart manufacturing initiatives and transform the factory floor. Of manufacturing executives surveyed expect further increases in operational efficiency from investments in the Industrial Internet of Things (IIoT)Of surveyed organizations plan to enhance data integration for supply-and-demand visibility and planningOf manufacturing enterprises realize above-average business value from IT spending in digitizationIncrease in ransomware—a rise as big as the last five years combined Yesterday's cybersecurity tools often can't keep up with modern cyber threats. But new, evolving solutions use technology like robots, AI, IoT and the cloud to give manufacturers a connected cybersecurity suite that helps protect their end-to-end operations. Some manufacturers have found that a hybrid work model nurtures collaboration, improves business flexibility and empowers resiliency amid disruptions. With an agile workforce, manufacturers can react and pivot to workplace disruptions, mitigate challenges like staff shortages and keep production high no matter what. See how Verizon can help. As manufacturers begin to take advantage of more advanced technologies, they'll require the reliable low-latency, high-bandwidth connectivity that Verizon 5G Ultra Wideband helps provide. Businesses get the connectivity they need to bring together production, inventory management, supply chain and warehouse logistics. AI (artificial intelligence) and machine learning (ML) enable modern manufacturing processes. Not only do advanced technologies make digital twins and predictive maintenance possible, but they also help establish a highly automated, remotely managed and low-touch operations model, which can save time and enhance warehouse safety. Verizon Managed Network Services can help manufacturers determine the right cybersecurity and network resources to power and protect warehouses and supply chains. By outsourcing network management to Verizon, manufacturers' IT teams can spend less time optimizing networks and more time focused on progressing strategic business initiatives. Multi-access edge computing (MEC) stores and processes data at a network's edge, so business technology operates in near real time. The platform puts cloud computing capabilities at the edge of Verizon's 5G network, giving manufacturers an enhanced, low-latency infrastructure that supports even the most complex deployments. Choose your country to view contact details. Manage your account or get tools and information. These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms. You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. 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Learn moreWhat is Manufacturing 4.0? Business
What is Manufacturing 4.0?,Author: Nick Reese,The , often referred to as , leverages machine learning, artificial intelligence (AI) and interconnected devices to help machines work smarter. By leveraging 5G networks and mobile edge computing, these technologies are better able to harness massive data volumes in near-real time to power new capabilities and use cases. While Industry 4.0 can be applied in all industries, manufacturers that leverage these technologies to design, produce, and deliver products will be able to make manufacturing more agile and adaptable, allowing them to unlock new levels of production efficiency and customization. What is Manufacturing 4.0?,Manufacturing 4.0 is simply the application of Industry 4.0 in manufacturing, relying on the use of smart technology, interconnectivity, machine learning and automation to integrate data and feedback loops into the production and delivery of products across the supply chain. The rise of smart manufacturing creates to be more agile and responsive to changes in demand, build better products, and proactively identify and mitigate issues that may impact the business. Key to Manufacturing 4.0 is the smart factory, which connects and collects data across machines, people, devices and production systems to power machine learning and AI-driven analytics platforms. These platforms use data to allow managers to make data-driven decisions or, in many cases, automatically make decisions without human intervention, enabling manufacturers to . A Manufacturing 4.0 approach can generate and help make manufacturers more resilient to the unexpected so that they can continue to meet customers' needs no matter what situation might arise. In addition to helping a manufacturer remain competitive against other players in their industry, adopting a Manufacturing 4.0 strategy can also allow them to better and implement the latest technologies across the workforce. What are key Manufacturing 4.0 use cases?,By integrating near real-time data and intelligence across factory floors, warehouses, transportation, and the rest of the production and logistics supply chain, businesses have been able to unlock a number of exciting new use cases, including:,Connected factories,Every step of the manufacturing process . Smart manufacturing allows organizations to use IoT sensors to capture and measure all that data, while advanced analytics platforms make it possible to combine that data with other sources from across the organization, such as sales, marketing, finance and operations. AI-powered systems can then automatically decide which products to create and where to send them, allowing the business to stay ahead of customer demand. Predictive maintenance,Manufacturing 4.0 allows organizations to use their data to monitor the near real-time condition of every aspect of their machinery. By tracking the real-world condition of each part, operations managers can , allowing them to fix machines before they break down, thereby reducing the chances of unexpected and costly downtime. Operations managers can also use this data to get more life out of their machinery by continuing to use working parts past their scheduled life instead of replacing them unnecessarily. Resilient supply chains,The pandemic demonstrated how can be. By connecting manufacturing, logistics, transportation and sales data together, manufacturers can leverage a near real-time understanding of where products are across the supply chain to identify bottlenecks or redirect supply. This visibility can also help third-party partners better predict when they'll get the products they need, helping them improve their own supply chain management. Digital twins,Digital twins, which are a complete , enable operations managers to virtually inspect and experiment with a digital representation to discover the optimal maintenance solution before sending a technician to work. What technologies are used in Manufacturing 4.0?,Smart manufacturing requires four advanced technologies working together:,Industrial Internet of Things (IIoT),uses sensors to collect data from machines, robots, components and products to capture near real-time location, performance and condition data. Cloud computing,All of this , which provides the storage volume, scalability and cost efficiency to manage massive volumes of data. Data can be shared and accessed with other departments to allow the business to operate as one. Advanced analytics,that are powered by machine learning and AI use all the data that the business captured in the cloud to identify patterns and insights no human analyst could detect. Managers can use the analytics to make decisions, or the analytics can trigger that allows the smart factory to manage itself. Security in manufacturing,Any can be a target for cyber criminals, competitors seeking intellectual property secrets or even state actors seeking to disrupt their rivals' critical industries. can continually test and patch vulnerabilities to help IT staff keep up as the attack surface scales. What type of network infrastructure works best for Manufacturing 4.0?,Smart manufacturing requires internet-connected production machines that generate massive data volumes, which are then migrated to the cloud. Once there, analytics platforms need to access and leverage these data volumes to power their processes. And all of this must be done in near real-time, requiring two advanced networking technologies to deliver the bandwidth, resilience and security required: 5G and mobile edge computing (MEC). 5G,5G has the potential to move data substantially faster than 4G, allowing manufacturers to move and leverage more data between sensors, devices and the cloud in near real-time. MEC,MEC allows data processing and storage to take place instead of in a faraway data center, reducing latency and allowing applications and IIoT-enabled devices to take action on data where and when it's created. The ability to leverage data and analytics will play a critical role in how manufacturers compete in a digital world. Verizon 5G Edge delivers industry-leading solutions for private MEC so you can integrate data throughout your operations. Discover how Verizon can help . If you'd like to receive new articles, solutions briefs, whitepapers and more—just let us know. . * Indicates a required field. 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